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大功率研磨泵機組應用于年產35萬噸ABS樹脂工程

時間: 2019-04-06 12:19:37 瀏覽次數:0 來源:昊星膠體磨研磨機泵業
昊星75kw大功率研磨泵機組(又稱特大型研磨泵、管道膠體磨、管線式研磨泵、管道磨)應用于陶氏化工、臺灣豐宏和科元ABS樹脂是丙烯腈-苯乙烯-丁二烯共聚物的生產工程項目,目前,科元新材料每年生產能力達到35萬噸ABS(Acrylonitrile Butadiene Styrene),ABS是一種強度高、 韌性好、易于加工成型的熱塑型高分子材料。ABS樹脂結構是由丙烯腈(Acrylonitrile)、1,3-丁二烯(Butadiene)、苯乙烯(Styrene)三種單體的接枝共聚物。它的分子式可以寫為(C8H8·C4H6·C3H3N)X,但實際合成反應時往往是含丁二烯的接枝共聚物與丙烯腈-苯乙烯共聚物的混合物,其中,丙烯腈占15~35,丁二烯占5~30,苯乙烯占40~60,常見的比例是A:B:S=20:30:50,此時ABS樹脂熔點為175℃。 隨著三種成分比例的調整,樹脂的物理性能會有一定的變化: 1,3-丁二烯為ABS樹脂提供低溫延展性和抗沖擊性,但是過多的丁二烯會降低樹脂的硬度、光澤及流動性; 丙烯腈為ABS樹脂提供硬度、耐熱性、耐酸堿鹽等化學腐蝕的性質; 苯乙烯為ABS樹脂提供硬度、加工的流動性及產品表面的光潔度。ABS樹脂性質是微黃色固體,有一定的韌性,密度約為1.04~1.06 g/cm3。它抗酸、堿、鹽的腐蝕能力比較強,也可在一定程度上耐受有機溶劑溶解。我公司大座膠體磨型研磨泵用于廣西科元新材料有限公司35萬噸年產ABS樹脂、陶氏化工和奇美實業是世界上大的ABS樹脂生產商,這些用戶其中科元公司與臺灣宏豐開發年生產35萬噸ABS樹脂占有在臺南及鎮江的工廠每年大約生產130萬噸ABS樹脂之25比例以為大型生產工廠。其他主要的ABS樹脂生產廠商包括:拜耳化工、LG化學、GE塑料、巴斯夫等。 昊星大功率研磨泵機械結構、大流量、輸送揚程和高速將橡膠塊料的丙烯腈-苯乙烯共聚物(AS)與聚丁二烯(B)混合,或這將兩種膠乳研磨、混合細化后再共聚; 在聚丁二烯膠乳中加入丙烯腈及苯乙烯單體進行接枝共聚。 ABS樹脂可以在-25℃~60℃的環境下表現正常,而且有很好的成型性,加工出的產品表面光潔,易于染色和電鍍。因此它可以被用于家電外殼、玩具等日常用品。常見的樂高積木就是ABS制品。 ABS樹脂可與多種樹脂配混成共混物,如PC/ABS、ABS/PVC、PA/ABS、PBT/ABS等,產生新性能和新的應用領域,如:將ABS樹脂和PMMA混合,可制造出透明ABS樹脂。 生產 ABS有兩種主要的工業生產方法: 將丙烯腈-苯乙烯共聚物(AS)與聚丁二烯(B)混合,或這將兩種膠乳混合后再共聚; 在聚丁二烯膠乳中加入丙烯腈及苯乙烯單體進行接枝共聚。 生產1公斤ABS樹脂需要的原料和能源大約相當于生產2公斤石油。分散、應用在ABS樹脂中,橡膠顆粒呈分散相,分散于SAN樹脂連續相中。當受到昊星研磨機(管道膠體磨)復雜研磨和高速旋轉剪切碾碎的沖擊時,交聯的橡膠顆粒承受并吸收這種能量,使應力分散粉碎,解聚均質乳化,超微粒粉碎從而阻止裂口發展,以此提高抗撕性能。  
CN.HAOSTAR研磨機(大型管道磨-管線式研磨泵)能快迅瞬間有效使接枝共聚合的目的在于改進橡膠粒表面與樹脂相的兼容性和粘合力。這與游離 SAN樹脂的多少和接枝在橡膠主鏈上的 SAN樹脂組成有關。這兩種樹脂中丙烯腈含量之差不宜太大,否則兼容性不好,會導致橡膠與樹脂界面的龜裂。 使用研磨泵生產的高品質ABS樹脂可用注塑、擠出、真空、吹塑及輥壓等成型法加工為塑料,還可用機械粘合、涂層、真空蒸著等法進行二次加工。由于其綜合性能優良,用途比較廣泛,主要用作工程材料,也可用于家庭生活用具。由于其耐油和耐酸、堿、鹽及化學試劑等性能良好,并具有可電鍍性,鍍上金屬層后有光澤好、比重輕、價格低等優點,可用來代替某些金屬。還可合成自熄型和耐熱型等許多品種。
由此可見,溫州昊星機械設備制造有限公司研制的用于ABS樹脂大功率研磨機(特大型研磨機又稱管道膠體磨、一管線式研磨泵、管道磨)適用于不論是溶劑性ABS樹脂、熱塑性聚氨酯、催化劑、石墨烯和油性本硅消泡劑、密封膠、膠粘劑、阻燃材料及水性改性瀝青、水玻璃(白炭黑,二氧化硅)、消光劑、發泡劑、藥輔料等化學食品制藥工程項目上,以適應各種用途。主要產品覆蓋了防水材料、阻燃劑、消光劑、發泡劑、消泡劑、催化劑、石墨烯、納米紅維、潤滑油脂、化工、膠囊、生物化工、精細化工、水處理、污水處理、垃圾處理、硅酮玻璃鋼、水玻璃、膠粘劑、油水乳化、乳化硅油、石墨烯、化肥、魚蝦醬、番茄醬、色拉醬等各類流體、膠體料漿和膏體等物料得到高速分散、攪拌混合、解聚均質、研磨細化。企業科研的科研中試和生產裝備,受到廣大用戶好評和青睞。大展身手。歡迎廣大用戶咨詢微信號13857776588/QQ601537841.
應用案例:智能低溫膠體磨組合設備JM-FBF140-2Z應用臺灣上工植物原生態研磨粉碎制劑工程;JM-W300AC55KW納米錐體磨-石墨烯研磨機應用于貴州鼎璽烯材高科技有限公司是國內年產量100噸石墨烯生產線;JM-W200AB-F泵型管線式耐高溫210Cº多功能研磨機應用于嘉興北化年產量6000噸新型防老劑SPPD、多功能流動劑LT-13、交聯劑、無鋅化活性劑等研磨分散粉碎精細處理和金山化工模量增強劑HMZ、均勻劑A78等橡膠助劑項目;耐腐蝕耐磨特殊鋼精制JM-W250AD37型應用OSC Siam Silica CO.,Ltd.、美國陶氏、上海凱賽、中國林業科學研究院林產化學工業研究所江蘇強森生物能源成果轉化項目活性炭、碳酸鈣等水處理材料項目工程;JM-W250AD-2/4應用于中海亞化學年生產3000噸吸附式調溫材料項目和中石化北京燕山催化劑廠、杭州凱明催化劑股份等催化劑化工工程項目;JM-W180AC用于東莞鉆脂、中石化重慶分公司、一坪潤滑油、納拓(上海)潤滑技術的合成脂制備;JM-WB300AB多功能研磨機、WB250AB-2(衛生級泵式)系列應用嘉必優萬噸生物工程ARA+DHA(發酵法)單體工廠;海圣魚粉廠粉碎魚蝦漿,亞泰蕃茄醬和辣椒醬及化肥大型生產線;華宇炭黑、黑貓,雙龍,立安東,泰國硅暹,吉清等改性白炭黑大型打漿泵用于年產5年噸二氧化硅濾餅高速制漿改性研磨工程項目;JM-W200AB22系列高剪切多功能研磨機泵應用于年產2萬噸佳瑩,新旺,巴斯伏阻燃材料工程;JP-W200AC管道膠體磨、JP-W250A55系列管道磨式10臺大型研磨泵成功應用于年產8萬噸四新高碳醇&有機硅乳液設備組,消泡劑設備組等工程項目;JP250AD-F分體式研磨泵和大型膠體磨JM-W250AB、W250AD-2系列鈦白研磨機應用在東方鈦業、攀鋼渝鈦、東佳集團、大互通鈦業、中國鈦海集團、惠云鈦業、興茂鈦業、金龍鈦業、海峰鑫化工、金浦集團南京鈦白化工等公司的多條年產4-20萬噸精鈦粉(鈦渣)制取改性鈦白(二氧化鈦)包膜的中端制備;多臺JM320AD-2/75Kw大功率研磨機泵型使用在科元年產35萬噸ABS橡膠樹脂生產工程石化項目。以及涉及南海霸力化工、上海匯潤膠粘劑、福爾波粘合劑(廣州)、江陰貝瑞森生化技術、永得利膠囊、錢江膠囊、中亞膠囊、浙江綠健膠囊、康恩貝集團、仙琚藥業、新昌制藥、中柴新能源有限公司、中國橡膠集團特種材料研究所等膠粘劑、化學試劑、醫藥制劑等項目工程。昊星機械設備在管道聯接密閉性好,使含顆粒高效迅速分散解聚、攪拌混合、打漿均化、研磨粉粒和輸送自動一體化工藝處理上有了更大發揮,與類似產品比較在其節能和生產效率的數倍,效益顯著,與類似產品比較在其生產效率的數倍,可大幅度的降低生產成本費用,而且顆粒均勻、清洗換色方便、無研磨雜質等性能。
Company Profile
Wenzhou Haostar Machinery Equipment Manufacturing Co., Ltd. CN.HAOSTAR® has 30 years of experience in cutting, pulverizing, stirring, depolymerizing, dispersing, mistar, emulsifying, homogenizing, peeling, crushing, grinding and other high-end machinery for fluid material particles. The equipment researches and develops, designs and manufactures high-tech SMEs, and builds the leading brand in China's colloid mill pump industry. In order to adapt to the new trend of wisdom, it will help to gather talents, enhance independent innovation capability, develop new industries, strengthen first-hand trials, effectively exert reform and innovation, and move to the national independent innovation demonstration zone in the high-end equipment manufacturing industry cluster in southern Zhejiang-Wenzhou The company was established in the Binhai Park of the Economic and Technological Development Zone. The park faces the East China Sea, shoulders Luoshan, neighboring university towns, Sancha wetlands, places of interest and historical sites, dotted with beautiful scenery. It is located at the sea, land and air transportation hub: Longwan International Airport, Wanneng Wharf, and the railway station. High-speed double-line export, Jingkai Logistics Park, convenient transportation. The company is committed to design, development, manufacturing, processing: colloid mill, grinding machine, mixer, homogenizer, grinding pump, imported equipment, non-standard supporting machinery maintenance and development. Dedicated to Zhejiang, Shanghai, Jiangsu, Tianjin, Shandong, Henan, Guangdong, Inner Mongolia, Hunan, Xinjiang, Hebei, Beijing and other provinces and cities and Taiwan, Hong Kong, Macao Special Administrative Office, and exported to Germany, France, Singapore, Vietnam, Pakistan India, Thailand, Italy, the United States and other countries provide services to users in more than 140 countries and regions around the world.
CN.HAOSTAR®  company is a member of China Invention Association, China Quality Supervision and Inspection Association, China Food and Packaging Machinery Industry Association, Wenzhou Electromechanical Technology Association, Food and Pharmaceutical Machinery Industry Association, China Food and Pharmaceutical Machinery Production Base, etc. Products CE, ISO9001 certification, implementation Q/ WHX0 and other enterprise standards, national standard JB and international standards, since 2000, more than 40 patent certificates, titanium white fine continuous grinding machine won the scientific and technological achievements of Zhejiang Province, graphene liquid fine processor design system, silica modification Pulp design system, development zone scientific and technological achievements reward, and won the "good faith unit" of China's food packaging and machinery industry, national quality inspection and stable qualified products, Wenzhou electromechanical industry "scientific and technological innovation enterprise", "star entrepreneur", China quality inspection Advanced units and advanced individual members of the Association, Wenzhou Electromechanical Technology Industry Experts, Member of Mechanical and Electrical Engineers Committee, Wenzhou Economic and Technological Development Zone Science and Technology Innovation Enterprise, Wenzhou Innovation Technology Enterprise, Zhejiang Science and Technology Achievement Award, Zhejiang Industrial New Product, Zhejiang Province Honorary titles such as technology-based SMEs.
 
For 30 years, our company has long been engaged in high-efficiency wet grinding technology and intelligent manufacturing machinery and equipment industry with high shear dispersion, emulsification, homogenization, mistar and mistar systems. All equipments are tailor-made for customers, including laboratories. Industrial production and complete sets of equipment, patents and technology projects with many equipment processes. With strong resource integration and application capabilities, strong R&D capabilities, extensive global marketing network, strong financial strength and project financing capabilities, it has formed a complete industrial chain covering design, R&D, manufacturing and international trade. Industrial value and market competitive advantage. The company is committed to the design, development, manufacture, processing and sales of food machinery equipment, chemical machinery equipment, pharmaceutical machinery and equipment: vertical colloid mill, pipeline colloid mill, reflux colloid mill, closed colloid mill, split colloid mill, lying Colloid mill, low temperature colloid mill, high temperature grinder, titanium white grinding pump, white carbon black beating pump, shear colloid homogenizer, high shear mistar homogenizing pump, dispersing grinding pump, crushing pump, wear resistant corrosion resistant grinding pump , high-speed beating pump, white wine smasher, graphene grinder, high-shear grinder, multi-functional homogenizing grinder, emulsifier, disperser, gouache mixer, beater, pipe mill, emulsified homogenizing pump, colloid Pump, high shear disperser, high efficiency emulsified mistar pump, screw pump, pneumatic slurry pump, mistar pump, high shear dispersing emulsification pump, automatic tank washer, water treatment equipment, concentration equipment, filtration equipment, sandwich pot, cold Hot cylinders, reactors, fermenters, storage tanks, batching tanks, valve fittings and electromechanical products, product service areas covering industrial, agricultural, transportation, energy, construction, light industry, automobiles, ships Important national economic industries and emerging technology applications such as key laboratories of ships, mines, metallurgy, aerospace and university research institutes.
 
CN.HAOSTAR® technical department personnel make full use of the innovative advantages of all aspects of proprietary property rights and patent science and technology. The pipeline-type multi-functional grinding machine has obtained the project of scientific and technological development project. The titanium-white micro-continuous grinding machine has obtained the scientific and technological achievements of the Science and Technology Department of Zhejiang Province. The grade grinding pump and the intelligent low-temperature colloid mill fill the blanks at home and abroad. The high-tech project has been mass-produced by our company's research and conversion industry. Intelligent new products such as: intelligent low-temperature colloid grinding equipment, automatic gouache mixed emulsion grinding coating complete equipment, high efficiency Liquid-liquid mistar complete engineering equipment, graphene nano-cone mill, pipeline colloid mill, titanium white carbon black grinder, colloid homogenizer, nano-scale grinding pump, high-efficiency mixer, grinding type crushing pump, dispersion grinding machine, New products such as distiller's grains clean energy pulverizing unit, high carbon alcohol & silicone emulsion product equipment, group body defoamer equipment group, cross-linked silicone grease equipment group. As we all know, in the past, in order to meet the needs of industrial development more quickly, China has purchased a large number of foreign advanced new or second-hand imported equipment. However, since September 2008, the US “subprime mortgage crisis” has actually evolved into a global “crisis”. This crisis has become a very important event in the past 10 years and has a profound impact on the global economy. To this day, the global economy is paying for this crisis. In recent years, the manufacturing industry is shrinking, and the production and processing costs have risen sharply. In particular, the prices of some imported equipment spare parts are beyond the scope of the enterprise, and the import of spare parts for imported equipment is complicated and long-term, and imported equipment is used. Many of the components have been exhausted and aging, and imported equipment will inevitably lead to failures of leakage and leakage, and the replacement cycle of imported spare parts will be invisible or unsuccessful. In order to ensure the normal operation of the equipment and reduce the maintenance cost, a good method is to achieve localization transformation of imported equipment.
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